a) 涂覆机的工作流程:
第一步:设置好相关参数(比如打开主机、轨道宽度、恒压桶的气压和胶液等)
第二步:在显示器界面上中打开涂覆控制程序,先将X/Y/Z/U轴进行回零,(如胶枪需回原点,则先初始化胶枪)。
第三步:建立编程文件,编辑需要进行工作的路径,开始运行(胶枪回到工作位置)。
第四步:
1) 当有PCB板从入口进入时,入口进板电眼感应器发送信号给工控机。
2) 工控机捕获到PCB板进入信号就升起挡板气缸,同时开始运行链路轨道。
3) 链路轨道运输PCB板到指定限位位置,定位光电感应器发送PCB板到指 定位置信号。
4) 工控机捕获到PCB板到指定位置停止链条运行。
5) 这时胶枪开始工作,按指定路径开始喷胶,喷胶完毕后胶枪会回工作位置(和原点不同)。
6) 工控机收到喷胶完毕信号(胶枪回工作位置—工作位置和原点不同),定位板和链条开始运行,将PCB板运输至出口位置,出口电眼感应器发送信号。
7) 工控机捕获到出板信号即停止链路轨运行,定位板下压、夹板升起
8) 取走PCB板后,出口电眼信号恢复正常。至此,一次喷胶过程完毕。
第五步:
如有多个电路板可重复第三步,如工作完毕需关闭机器,请先关闭恒压桶上的出胶阀,打开机器底部的压力桶的进气阀和出天那水阀,此时即可以让机器开始喷胶(喷天那水),以达到清洗喷头的目的。当清洗完毕,关闭所有阀门(机器的气压总阀和恒压桶的气阀)再按机器中部左手边的绿色电源开关切断机器电源,在关闭计算机和应用程序。最后在关闭电源总闸。
a) Workflow of Coating Machine
Step 1: Set relevant parameters (such as main engine opening, track width, air pressure of the bucket, and glue liquid).
Step 2: Turn on the coating control program on the display interface and return the X/Y/Z/U axis to zero (initialize the glue gun first if it needs to return to origin).
Step 3: Set up a programming file, edit the working path and start running (with glue gun back to work place).
Step 4:
1) Photocell sensor should send a signal to Industrial Personal Computer (IPC) when PCB accesses from the entrance.
2) IPC will raise the baffle cylinder and run the link track after it captures PCB’s access signal.
3) After PCB is transported to the designated limit position by link track, the positioning photoelectric sensor will send it to the designated position signal.
4) IPC won’t stop running link track until PCB arrives at the specific position.
5) At the moment, glue gun will spray glues according on the specified path, and then return to the work place (different from the origin).
6) After IPC receives the signal of completion (glue gun returns to a different place from the origin), the positioning board and chain will transport the PCB to exit, and the photocell sensor will send the signal.
7) IPC will stop running the link track upon the receipt of signal and will push the position board down and raise the splint up.
8) The photocell signal will get right after PCB is removed. That is a complete spraying process.
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